Product Gallery
Magnetic Assemblies — Typical Configurations
Rotor assemblies, magnetic couplings and separation grates — engineered, balanced and tested as complete units, ready for your production line.
An assembly failure is never just a magnet problem — it's retention, balancing, housing and adhesive engineering. We integrate magnets with shafts, housings and sleeves into tested sub-assemblies that arrive ready for your production line, not your rework bench.
Rotor assemblies, magnetic couplings and separation grates — engineered, balanced and tested as complete units, ready for your production line.
The magnet was fine — everything around it wasn't. These are the failure modes assembly-level engineering prevents.
Centrifugal force, vibration and thermal cycling work magnets loose. Bonding alone often isn't enough — retention must be engineered: press-fit, sleeve, or mechanical lock matched to your loads.
A rotor assembled without balancing discipline vibrates at operating RPM — wearing bearings, adding noise and shortening motor life. Balance quality is an assembly property, not a magnet property.
Adhesives that cure fine at room temperature creep or embrittle across thermal cycles. CTE mismatch between magnet, adhesive and housing concentrates stress exactly where you can't inspect it.
Magnet from one supplier, housing from another, assembly in-house — stack-ups eat your air gap and your yield. One accountable source for the sub-assembly closes that gap.
We take responsibility for the interfaces — so the sub-assembly performs as a unit.
Press-fit, adhesive bonding, sleeve and mechanical retention designs selected against your centrifugal, vibration and thermal loads — with margin calculated, not assumed.
Dynamic balancing of rotor assemblies and controlled adhesive processes — surface preparation, cure schedule and bond-line thickness documented and repeatable.
Magnets sealed within stainless or alloy housings for corrosive, high-pressure or hygiene-critical environments — downhole, subsea, food and medical-adjacent equipment.
Flux, dimensional and balance verification on finished assemblies, with inspection reports per batch — FAI documentation available for new program launches.
Everything below can be customized to your drawings and specifications.
You don't need a perfect specification to start. Send what you have — our engineers will fill the gaps with you.
Drawings or sketches — dimensions, tolerances, assembly context
Operating conditions — temperature, medium, vibration, duty cycle
Magnetic targets — grade, flux, holding force, or the problem to solve
Quantities — prototype, pilot run, or annual volume estimate
Compliance needs — RoHS/REACH, inspection reports, documentation level
Timeline — target dates for samples and production
Send your assembly drawing, loads and environment — we respond within 24 hours.
Request a Technical Assessment → info@xakmag.com